Bottle Cultivation Total Solution

Bottle Cultivation Total Solution

Applicable species:Enoki | King Oyster | Shimeji | White Beech | Tremella

01 / Overview

Solution Overview

Bottle cultivation is the flagship technology for industrial mushroom production — high automation, short cycle, standardized output.

02 / Challenges

Industry Challenges

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High labour cost

Every stage relies on manual work — heavy headcount and cost.

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Unstable climate control

Fluctuating temperature, humidity and CO₂ hurt fruiting quality.

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Limited production scale

Without systematic line design, scaling up is difficult.

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High management complexity

Multi-stage coordination without digital management tools.

03 / Process Flow

Solution Overview · Process Flow

Bottle filling↓Bottle filling machine
Sterilization↓Sterilization chamber
Cooling↓Cooling room
Inoculation↓Inoculator
Scratching↓Scratching machine
Fruiting↓Fruiting room
Harvesting↓Harvesting line
Packing↓Packing line

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04 / Services

Service Scope

Service ItemDescription
Whole-plant planning & designOverall bottle-factory layout, cleanroom scheme and vertical storage planning.
Fully automated line integrationEquipment for filling, sterilizing, cooling, inoculation, scratching, pinning and harvesting.
Intelligent Environmental Control SystemAutomatic control of temperature, humidity, light, CO₂ and ventilation.
PLC central control programmingCentral control programming and digital management platform.
Cleanroom schemeCleanliness zoning to guarantee a sterile working environment.
Project management & deliveryFull construction management, commissioning and handover.
05 / Benefits

Customer Benefits

End-to-end automation

Drastically reduces reliance on manual labour.

Precise climate control

Consistent quality batch after batch.

Predictable ROI

Capacity and returns can be quantified in advance.

Digital management

One operator can run the entire line.

07 / Case Study

Success Story

食用菌瓶栽系统整体解决方案 1
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Fujian Xiangyun Bio — China's first industrial bottle-grown tremella project

Pain point: traditional bag-grown tremella relied on manual labour with low efficiency and high contamination risk.

Solution: liquid spawn replacing solid spawn, full-cycle cultivation in bottles with fully intelligent climate control.

Result: the country's largest single-site bottle-grown tremella factory, achieving industrial standardised production.

Build your benchmark bottle-cultivation factory

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